• Laser & Optoelectronics Progress
  • Vol. 62, Issue 2, 0212006 (2025)
Long Chen*, Bo Chen, Yueming Wang, Jiarui Mei, and Husheng Yang
Author Affiliations
  • School of Automation and Electrical Engineering, Inner Mongolia University of Science and Technology, Baotou 014010, Inner Mongolia , China
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    DOI: 10.3788/LOP241064 Cite this Article Set citation alerts
    Long Chen, Bo Chen, Yueming Wang, Jiarui Mei, Husheng Yang. Detection of Flange Thickness and Swing Based on Line Laser Vision[J]. Laser & Optoelectronics Progress, 2025, 62(2): 0212006 Copy Citation Text show less
    Technical scheme diagram
    Fig. 1. Technical scheme diagram
    Flow chart of laser stripe image processing. (a) Original video frame image; (b) adjust and correct the video frame image; (c) image ROI; (d) laser stripe lines; (e) extract image R channels and grayscale; (f) median filtering and morphological closed operations; (g) image binarization; (h) skeleton extraction; (i) connected domain analysis; (j) connected domain ROI
    Fig. 2. Flow chart of laser stripe image processing. (a) Original video frame image; (b) adjust and correct the video frame image; (c) image ROI; (d) laser stripe lines; (e) extract image R channels and grayscale; (f) median filtering and morphological closed operations; (g) image binarization; (h) skeleton extraction; (i) connected domain analysis; (j) connected domain ROI
    Process diagram for extracting key measurement points at both ends of the wheel flange. (a) Interpolated laser stripe centerline; (b) endpoints and multiple inflection points; (c) endpoints and effective inflection points
    Fig. 3. Process diagram for extracting key measurement points at both ends of the wheel flange. (a) Interpolated laser stripe centerline; (b) endpoints and multiple inflection points; (c) endpoints and effective inflection points
    Schematic of wheel swing. (a) Wheel swing to the left; (b) wheel swing to the right
    Fig. 4. Schematic of wheel swing. (a) Wheel swing to the left; (b) wheel swing to the right
    Schematic of Dc, Dl, and wheel measurement area. (a) Dc and Dl; (b) wheel measurement area
    Fig. 5. Schematic of Dc, Dl, and wheel measurement area. (a) Dc and Dl; (b) wheel measurement area
    Measurement error of wheel flange thickness, when Dc ≈ 65 cm/Dl ≈ 15 mm and wheel swing angle α=0° and α≠0°. (a) α= 0°; (b) α≠0°
    Fig. 6. Measurement error of wheel flange thickness, when Dc ≈ 65 cm/Dl ≈ 15 mm and wheel swing angle α=0° and α≠0°. (a) α= 0°; (b) α≠0°
    Measurement error of swing angle under different Dc and Dl conditions
    Fig. 7. Measurement error of swing angle under different Dc and Dl conditions
    Measurement area /(°)Dc /cmDl /mmFlange thickness
    MM /mmLM /mmε /mmδ /%
    0‒3065629.17228.678-0.494-1.69
    651529.21528.680-0.534-1.83
    45629.65131.2330.5821.96
    451529.59330.8110.2170.73
    30‒6065629.09628.927-0.169-0.58
    651529.17629.2660.0900.31
    45629.76731.6030.8362.81
    451529.59330.6510.0580.20
    60‒9065629.07928.637-0.442-1.52
    651529.20329.017-0.186-0.64
    45629.70831.2520.5441.83
    451529.50730.265-0.241-0.82
    Table 1. Comparison experiment results of wheel flange thickness
    Measurement area /(°)Dc /cmDl /mmSwing angle
    MM /(°)LM /(°ε /(°δ /%
    0‒306564.9665.2480.2835.69
    65154.8375.2320.3958.17
    4565.4335.174-0.259-4.76
    45154.8774.313-0.564-11.56
    30‒606565.1785.3230.1452.81
    65154.5044.5290.0250.56
    4565.6885.9340.2464.32
    45154.7843.735-1.049-21.92
    60‒906564.6254.9570.3337.19
    65154.4224.5520.1312.95
    4564.8765.4420.56611.61
    45155.0624.628-0.434-8.56
    Table 2. Comparison experiment results of swing angle
    Long Chen, Bo Chen, Yueming Wang, Jiarui Mei, Husheng Yang. Detection of Flange Thickness and Swing Based on Line Laser Vision[J]. Laser & Optoelectronics Progress, 2025, 62(2): 0212006
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