• Advanced Fiber Materials
  • Vol. 7, Issue 5, 00573 (2025)
Yao Yu1、†, Tiantian Xue1、†, Chenyu Zhu2, Longsheng Zhang1, Feili Lai3, Wei Fan1, and Tianxi Liu1
Author Affiliations
  • 1Key Laboratory of Synthetic and Biological Colloids, Ministry of Education, School of Chemical and Material Engineering, Jiangnan University, Wuxi 214122, China
  • 2State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai 201620, China
  • 3State Key Laboratory of Metal Matrix Composites, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240, China
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    DOI: 10.1007/s42765-025-00573-2 Cite this Article
    Yao Yu, Tiantian Xue, Chenyu Zhu, Longsheng Zhang, Feili Lai, Wei Fan, Tianxi Liu. High-Strength and Thermal Insulating Polyimide Aerogel Fibers with Porous-Cortex-Dense-Core Structure Enabled by Hierarchical Phase Separation[J]. Advanced Fiber Materials, 2025, 7(5): 00573 Copy Citation Text show less

    Abstract

    Aerogel fibers with high porosity, low thermal conductivity and flexibility have shown great potential for applications in personal thermal management. However, the porous structure of aerogel fibers significantly compromises their mechanical properties like tensile strength. Here, we propose a high-strength polyimide aerogel fiber with porous-cortex-dense-core structure prepared via a coaxial wet-spinning based on hierarchical phase separation. Porous-cortex is formed due to fast phase separation rate induced by weak electrostatic and hydrogen-bonding interactions between the fluorinated polyimide and the ethanol. In contrast, the poly(amic acid) with high polarity index in the core-layer exhibits a slow phase separation rate, allowing the fibers to produce a dense nanoporous structure. With the dense core undertaking stress and porous cortex hindering heat transfer, the obtained aerogel fiber exhibits a higher tensile strength of up to 55.2 MPa compared to most reported aerogel fibers (0.15 –30 MPa) and a low thermal conductivity of 37.2 mW m-1 K-1. This work offers a new way to prepare strong aerogel fibers and broadens their applications in thermal protection and infrared stealth.
    Yao Yu, Tiantian Xue, Chenyu Zhu, Longsheng Zhang, Feili Lai, Wei Fan, Tianxi Liu. High-Strength and Thermal Insulating Polyimide Aerogel Fibers with Porous-Cortex-Dense-Core Structure Enabled by Hierarchical Phase Separation[J]. Advanced Fiber Materials, 2025, 7(5): 00573
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