• Optics and Precision Engineering
  • Vol. 29, Issue 9, 2168 (2021)
Wei ZHANG1,*, Zong-wang HAN1, Xiang CHENG1, Wei-bin RONG2, and Hong-yu ZHENG1
Author Affiliations
  • 1School of Mechanical Engineering, Shandong University of Technology, Zibo255000, China
  • 2State Key Laboratory of Robotics and System, Harbin Institute of Technology, Harbin150080, China
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    DOI: 10.37188/OPE.20212909.2168 Cite this Article
    Wei ZHANG, Zong-wang HAN, Xiang CHENG, Wei-bin RONG, Hong-yu ZHENG. Research on straightness error measurement of part axis based on machine vision[J]. Optics and Precision Engineering, 2021, 29(9): 2168 Copy Citation Text show less
    Schematic diagram of straightness measurement system
    Fig. 1. Schematic diagram of straightness measurement system
    Structure of straightness measurement platform
    Fig. 2. Structure of straightness measurement platform
    Flow chart of straightness error detection
    Fig. 3. Flow chart of straightness error detection
    Schematic of calculating pixel coordinates of central axis
    Fig. 4. Schematic of calculating pixel coordinates of central axis
    Schematic of binary coded double tangency points crossover operation
    Fig. 5. Schematic of binary coded double tangency points crossover operation
    Schematic of minimum area condition
    Fig. 6. Schematic of minimum area condition
    Flow chart of big variation with two tangent points
    Fig. 7. Flow chart of big variation with two tangent points
    Straightness measuring platform
    Fig. 8. Straightness measuring platform
    Evaluation function in this paper
    Fig. 9. Evaluation function in this paper
    Graphical user interface
    Fig. 10. Graphical user interface
    Image after image processing
    Fig. 11. Image after image processing
    Graph of central axis fitting
    Fig. 12. Graph of central axis fitting
    Partial enlarged detail of part central axis
    Fig. 13. Partial enlarged detail of part central axis
    Iteration graph of genetic algorithm by big mutation and double tangent points crossover
    Fig. 14. Iteration graph of genetic algorithm by big mutation and double tangent points crossover
    Measurement results of straightness error
    Fig. 15. Measurement results of straightness error
    Iteration results of straightness error
    Fig. 16. Iteration results of straightness error
    平台参数
    行程分辨率重复定位精度
    三维电动位移平台X30 mm0.2 μm1 μm
    Y30 mm0.1 μm1 μm
    Z200 mm0.1 μm1 μm
    旋转电动平台θ360°0.003°0.02°
    Table 1. Specification of each motion stages
    评定方法直线度误差值/µm
    最小二乘法31.986 2
    分割逼近法[1630.526 2
    最小区域法[1729.548 5
    本文方法28.704 2
    Table 2. Straightness error evaluation results
    所用方法直线度误差值/µm
    3PHFA199.97
    旋转投影法209.25
    本文方法9.635
    Table 3. Comparison of straightness error results
    Wei ZHANG, Zong-wang HAN, Xiang CHENG, Wei-bin RONG, Hong-yu ZHENG. Research on straightness error measurement of part axis based on machine vision[J]. Optics and Precision Engineering, 2021, 29(9): 2168
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