• Laser & Optoelectronics Progress
  • Vol. 61, Issue 5, 0514008 (2024)
Wenjuan Hua and Jianxun Zhang*
Author Affiliations
  • National Institute Corporation of Additive Manufacturing, Xi'an, Xi'an 710065, Shaanxi , China
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    DOI: 10.3788/LOP222637 Cite this Article Set citation alerts
    Wenjuan Hua, Jianxun Zhang. Defect and Quality Control of GH3536 Super Alloy Fabricated via Laser Selective Melting[J]. Laser & Optoelectronics Progress, 2024, 61(5): 0514008 Copy Citation Text show less
    Particle size test results of powder
    Fig. 1. Particle size test results of powder
    Morphology of GH3536 alloy powder
    Fig. 2. Morphology of GH3536 alloy powder
    Light microscope results of sample under different laser powers. (a) 180 W; (b) 220 W; (c) 260 W; (d) 285 W; (e) 300 W
    Fig. 3. Light microscope results of sample under different laser powers. (a) 180 W; (b) 220 W; (c) 260 W; (d) 285 W; (e) 300 W
    Light microscope results of sample under different scanning speeds. (a) 700 mm/s; (b) 900 mm/s; (c) 1100 mm/s; (d) 1300 mm/s; (e) 1500 mm/s; (f) 1700 mm/s; (g) 1900 mm/s
    Fig. 4. Light microscope results of sample under different scanning speeds. (a) 700 mm/s; (b) 900 mm/s; (c) 1100 mm/s; (d) 1300 mm/s; (e) 1500 mm/s; (f) 1700 mm/s; (g) 1900 mm/s
    Light microscope results of sample under different scanning spacings. (a) 0.1 mm; (b) 0.14 mm; (c) 0.18 mm; (d) 0.2 mm; (e) 0.22 mm
    Fig. 5. Light microscope results of sample under different scanning spacings. (a) 0.1 mm; (b) 0.14 mm; (c) 0.18 mm; (d) 0.2 mm; (e) 0.22 mm
    Relationship between energy density and relative density
    Fig. 6. Relationship between energy density and relative density
    Relationship between energy density and internal defect type of sample
    Fig. 7. Relationship between energy density and internal defect type of sample
    Photos of polished sample. (a) Optical microscope photograph when Ev=62.83 J/mm3; (b) optical microscope photograph when Ev=43.98 J/mm3; (c) scanning electron microscope photograph when Ev=43.98 J/mm3
    Fig. 8. Photos of polished sample. (a) Optical microscope photograph when Ev=62.83 J/mm3; (b) optical microscope photograph when Ev=43.98 J/mm3; (c) scanning electron microscope photograph when Ev=43.98 J/mm3
    Results of high precision industrial CT. (a) Ev=80.25 J/mm3; (b) Ev=62.83 J/mm3; (c) Ev=55.56 J/mm3; (d) Ev=41.91 J/mm3; (e) Ev=43.98 J/mm3
    Fig. 9. Results of high precision industrial CT. (a) Ev=80.25 J/mm3; (b) Ev=62.83 J/mm3; (c) Ev=55.56 J/mm3; (d) Ev=41.91 J/mm3; (e) Ev=43.98 J/mm3
    Relation between energy density and defect size
    Fig. 10. Relation between energy density and defect size
    ElementAlBCoCrCuFeMnMoSiTiWCS
    Weight percentage /%0.160.0062.2220.660.0317.890.068.500.170.0030.620.0630.0011
    Table 1. Chemical composition of alloy powder
    SampleLaser power /WScanning speed /(mm·s-1Scanning spacing /mmLayer thickness /mmEnergy density /(J·mm-3
    11808100.100.0455.56
    22208100.100.0467.90
    32608100.100.0480.25
    42858100.100.0487.96
    53008100.100.0492.59
    62857000.100.04101.79
    72859000.100.0479.17
    828511000.100.0464.77
    928513000.100.0454.81
    1028515000.100.0447.50
    1128517000.100.0441.91
    1228519000.100.0437.50
    132858100.140.0462.83
    142858100.180.0448.87
    152858100.200.0443.98
    162858100.220.0439.98
    Table 2. Parameters of forming process
    Wenjuan Hua, Jianxun Zhang. Defect and Quality Control of GH3536 Super Alloy Fabricated via Laser Selective Melting[J]. Laser & Optoelectronics Progress, 2024, 61(5): 0514008
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