• Laser & Optoelectronics Progress
  • Vol. 62, Issue 3, 0312007 (2025)
Kai Chang1,*, Shuo Wang1, Yingjun Cheng1, Zhipeng Tian1..., Rongsheng Lu1, Xinglong Xie2 and Jingtao Dong1|Show fewer author(s)
Author Affiliations
  • 1Anhui Province Key Laboratory of Measuring Theory and Precision Instrument, School of Instrument Science and Opto-Electronic Engineering, Hefei University of Technology, Hefei 230009, Anhui , China
  • 2Key Laboratory of High Power Laser and Physics, Shanghai Institute of Optics and Fine Mechanics, Chinese Academy of Sciences, Shanghai 201800, China
  • show less
    DOI: 10.3788/LOP241243 Cite this Article Set citation alerts
    Kai Chang, Shuo Wang, Yingjun Cheng, Zhipeng Tian, Rongsheng Lu, Xinglong Xie, Jingtao Dong. Dark Field Laser Scattering Surface Defect Detection Based on Point-to-Line Confocal Principle[J]. Laser & Optoelectronics Progress, 2025, 62(3): 0312007 Copy Citation Text show less
    Cross-section and side views of the columnar elliptical mirror in the x-z plane and the y-z plane, respectively
    Fig. 1. Cross-section and side views of the columnar elliptical mirror in the x-z plane and the y-z plane, respectively
    Comparison of object-image conjugations among the columnar elliptical mirror, the point confocal system and the line confocal system. (a) Object-image relation of the columnar elliptical mirror; (b) object-image conjugation of the point confocal system; (c) object-image conjugation of the line confocal system
    Fig. 2. Comparison of object-image conjugations among the columnar elliptical mirror, the point confocal system and the line confocal system. (a) Object-image relation of the columnar elliptical mirror; (b) object-image conjugation of the point confocal system; (c) object-image conjugation of the line confocal system
    Realization of the columnar elliptical mirror. (a) The columnar elliptical mirror and its internal profile measurement; (b) measurement results of the internal elliptical profiles
    Fig. 3. Realization of the columnar elliptical mirror. (a) The columnar elliptical mirror and its internal profile measurement; (b) measurement results of the internal elliptical profiles
    Linear array optical fiber bundle and its entrance and exit
    Fig. 4. Linear array optical fiber bundle and its entrance and exit
    The point-to-line confocal dark field laser scattering probe
    Fig. 5. The point-to-line confocal dark field laser scattering probe
    Analysis of scattered light collection efficiency. (a) Tracepro model; (b) normalized power curve of scattered light as a function of y coordinate along F1
    Fig. 6. Analysis of scattered light collection efficiency. (a) Tracepro model; (b) normalized power curve of scattered light as a function of y coordinate along F1
    Analysis of the transverse optical sectioning ability. (a) (b) Tracepro models for scattering defect existing at the front surface and the back surface of a transparent sample; (c) normalized power curve of scattered light as a function of sample thickness
    Fig. 7. Analysis of the transverse optical sectioning ability. (a) (b) Tracepro models for scattering defect existing at the front surface and the back surface of a transparent sample; (c) normalized power curve of scattered light as a function of sample thickness
    Experimental system of surface defect detection. (a) 3D model; (b) prototype
    Fig. 8. Experimental system of surface defect detection. (a) 3D model; (b) prototype
    Strategy of high-speed laser line scan
    Fig. 9. Strategy of high-speed laser line scan
    Diameter of the focal spot measured using knife edge method, the inset shows the uniformity of the spot diameter along F1
    Fig. 10. Diameter of the focal spot measured using knife edge method, the inset shows the uniformity of the spot diameter along F1
    Experimental results of the effective line field of view and the uniformity of scattering light collection. (a) Dark field scattering inspection of a steel rule surface; (b) normalized intensity curve of the scattering signal of the line indicated by the white arrows
    Fig. 11. Experimental results of the effective line field of view and the uniformity of scattering light collection. (a) Dark field scattering inspection of a steel rule surface; (b) normalized intensity curve of the scattering signal of the line indicated by the white arrows
    Experimental results of the transverse optical sectioning ability. (a) Experimental principle of transverse optical sectioning ability test using a wedge glass; (b)(c) dark-field scattering images of the front surface and the back surface; (d) signal-to-noise ratio of the probe for suppressing back-surface scattered light as a function of the wedge thickness
    Fig. 12. Experimental results of the transverse optical sectioning ability. (a) Experimental principle of transverse optical sectioning ability test using a wedge glass; (b)(c) dark-field scattering images of the front surface and the back surface; (d) signal-to-noise ratio of the probe for suppressing back-surface scattered light as a function of the wedge thickness
    Experimental results of the minimum detectable size. (a) SEM image of a fine scratch; (b) voltage signal of the scattered light of the fine scratch
    Fig. 13. Experimental results of the minimum detectable size. (a) SEM image of a fine scratch; (b) voltage signal of the scattered light of the fine scratch
    Dark field scattering inspection results of surface defects of a K9 glass plate with the aperture of 200 mm×200 mm and the thickness of 5 mm. (a) Full aperture image; (b) local detailed image
    Fig. 14. Dark field scattering inspection results of surface defects of a K9 glass plate with the aperture of 200 mm×200 mm and the thickness of 5 mm. (a) Full aperture image; (b) local detailed image
    Kai Chang, Shuo Wang, Yingjun Cheng, Zhipeng Tian, Rongsheng Lu, Xinglong Xie, Jingtao Dong. Dark Field Laser Scattering Surface Defect Detection Based on Point-to-Line Confocal Principle[J]. Laser & Optoelectronics Progress, 2025, 62(3): 0312007
    Download Citation