• Optical Instruments
  • Vol. 44, Issue 5, 53 (2022)
Chenxin JIA, Rongfu ZHANG*, Mengyuan REN, Zhaohui XU..., Yangdan GONGJI and Hanlin LIU|Show fewer author(s)
Author Affiliations
  • School of Optical-Electrical and Computer Engineering, University of Shanghai for Science and Technology, Shanghai 200093, China
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    DOI: 10.3969/j.issn.1005-5630.2022.005.007 Cite this Article
    Chenxin JIA, Rongfu ZHANG, Mengyuan REN, Zhaohui XU, Yangdan GONGJI, Hanlin LIU. An endoscope welding spot detection system based on FPGA image processing[J]. Optical Instruments, 2022, 44(5): 53 Copy Citation Text show less
    Overall block diagram of the system
    Fig. 1. Overall block diagram of the system
    3×3 slide window to generate graph
    Fig. 2. 3×3 slide window to generate graph
    Effect of image acquisition
    Fig. 3. Effect of image acquisition
    Structure of pixel coordinate system
    Fig. 4. Structure of pixel coordinate system
    Random placement of the target board
    Fig. 5. Random placement of the target board
    Flow chart of welding point coordinate acquisition
    Fig. 6. Flow chart of welding point coordinate acquisition
    Linear region segmentation model
    Fig. 7. Linear region segmentation model
    Test platform
    Fig. 8. Test platform
    Extraction of coordinates of solder joint
    Fig. 9. Extraction of coordinates of solder joint
    Defect of target plate
    Fig. 10. Defect of target plate
    样本点像素坐标/pixel实际坐标/mm计算坐标/mmX坐标残差/mm Y坐标残差/mm 焊点坐标残差/mm
    1(621,355)(6.660,3.794)(6.713,3.838)0.0530.0440.069
    2(620,294)(6.691,3.189)(6.702,3.178)0.0110.0110.016
    3(590,328)(6.367,3.502)(6.378,3.546)0.0110.0440.045
    4(645,321)(6.951,3.438)(6.972,3.470)0.0210.0320.038
    5(647,408)(6.951,4.378)(6.994,4.410)0.0430.0320.054
    6(648,346)(6.983,3.762)(7.005,3.740)0.0220.0220.031
    7(618,381)(6.681,4.086)(6.681,4.119)0.0000.0330.033
    8(675,370)(7.254,4.021)(7.297,4.000)0.0430.0210.048
    9(635,343)(6.854,3.675)(6.864,3.704)0.0100.0290.030
    10(644,278)(6.929,3.059)(6.962,3.005)0.0330.0540.063
    11(609,310)(6.593,3.329)(6.583,3.349)0.0100.0200.022
    12(670,309)(7.243,3.329)(7.243,3.340)0.0000.0110.011
    13(636,355)(6.843,3.838)(6.875,3.838)0.0320.0000.032
    14(655,298)(7.059,3.254)(7.081,3.221)0.0220.0330.040
    15(618,324)(6.648,3.492)(6.681,3.502)0.0330.0100.035
    16(676,333)(7.254,3.611)(7.263,3.603)0.0090.0080.012
    17(681,315)(7.351,3.373)(7.362,3.405)0.0110.0320.034
    18(643,274)(6.918,2.994)(6.944,2.971)0.0260.0230.035
    19(640,314)(6.940,3.384)(6.922,3.394)0.0180.0100.020
    20(684,277)(7.351,2.994)(7.384,2.994)0.0330.0000.033
    Table 1. Comparision between the detected coordinates and the actual coordinates
    坐标数据分析类型均值/mm极大值/mm极小值/mm极差/mm样本数
    焊点X轴坐标残差 0.0220.05300.05320
    焊点Y轴坐标残差 0.0210.05400.05420
    焊点坐标残差0.0350.0690.0110.05820
    Table 2. Analysis of experimental results of welding spot detection
    Chenxin JIA, Rongfu ZHANG, Mengyuan REN, Zhaohui XU, Yangdan GONGJI, Hanlin LIU. An endoscope welding spot detection system based on FPGA image processing[J]. Optical Instruments, 2022, 44(5): 53
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