• Laser & Optoelectronics Progress
  • Vol. 60, Issue 11, 1106008 (2023)
Ye Tian1,2, Chao Duan1, Tao Tan1, and Jiangzhong Zhang1,*
Author Affiliations
  • 1Key Laboratory of In-Fiber Integrated Optics of Ministry of Education, College of Physics and Optoelectronic Engineering, Harbin Engineering University, Harbin 150001, Heilongjiang, China
  • 2Fiber Optical Sensing Center for Excellence, Yantai Research Institute, Harbin Engineering University, Yantai 264006, Shandong, China
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    DOI: 10.3788/LOP230483 Cite this Article Set citation alerts
    Ye Tian, Chao Duan, Tao Tan, Jiangzhong Zhang. Research Progress in Residual Stress Measurement Techniques Based on Fiber Bragg Grating[J]. Laser & Optoelectronics Progress, 2023, 60(11): 1106008 Copy Citation Text show less
    Residual stress measurement principle of drilling method
    Fig. 1. Residual stress measurement principle of drilling method
    Layout parameters of FBG
    Fig. 2. Layout parameters of FBG
    Spectral parameters of FBG
    Fig. 3. Spectral parameters of FBG
    Sensor layout scheme
    Fig. 4. Sensor layout scheme
    Non-uniformity design
    Fig. 5. Non-uniformity design
    Residual stress simulation results. (a) Model 1; (b) model 2; (c) model 3; (d) model 4
    Fig. 6. Residual stress simulation results. (a) Model 1; (b) model 2; (c) model 3; (d) model 4
    Residual stress test results. (a) Uniform material; (b) non-uniform 180° micropores
    Fig. 7. Residual stress test results. (a) Uniform material; (b) non-uniform 180° micropores
    TypeTest methodTest standardAdvantageDisadvantage
    Mechanical release methodDrilling method

    U.S.

    ASTM E837-20

    ASTM E837-08

    China

    GB/T 3395-2013

    GB/T 31310-2014

    High precision,mature theory,wide application,suitable for field test

    The most commonly used test method in engineering

    Affected by sensor layout,can only measure surface residual stress,destructive
    Ring core method

    China

    JB/T 8888-1999

    Simple operation,high precision,suitable for small scale residual stress measurementSpecial annular drill bit is required,which requires high operation requirements,limited application range and is destructive
    Planar methodStress in the direction of thickness can be measuredLack of relevant standards,the test results are unstable and destructive
    Nondestructive testingX-ray diffraction method

    European Union

    EN 15305-2008

    China

    GB/T 7704 -2017

    Mature theory,high precision,wide use,macro/micro residual stress can be testedStrict requirements on material surface,limited penetration,only can measure the superficial surface of the material,expensive equipment,large volume,not suitable for field testing
    Neutron diffraction methodCan detect three-dimensional stress,high spatial resolution,large penetration depthConstruction and operation costs are extremely high,neutron sources are required,radiation is high,and surface residual stress cannot be detected
    Ultrasonic methodThe equipment is portable,easy to operate and can measure residual stress on the surface and insideDue to the influence of material microstructure,the measurement accuracy is low,and only the average stress along the measurement path can be obtained
    Magnetic detection methodHigh sensitivity,large detection depthOnly applicable to ferromagnetic materials,will produce magnetic pollution
    Nanoindentation methodSmall area detection can be realizedThe theory is not mature and the residual stress results of different models differ greatly
    Embedded sensor methodFull cycle on-line monitoring of composite/additive manufacturing components can be realizedIt is only applicable to some composite materials and additive manufacturing materials,and will affect the original mechanical properties of materials
    Table 1. Comparison of residual stress test methods
    YearFiber optic sensing typeResearch contentPropose solution and contributionReference
    2015FBGApplication of FBG in residual stress measurement of plateIt is the first time to combine FBG with drilling method23
    2020FBGFBG chirp due to non-uniform strain of plate drilling

    The relation function between grating spectrum parameters and layout parameters is established to chirp compensation

    The test error was reduced from 10% to 2%

    24
    2022FBGFBG chirp due to non-uniform strain of curved structure drilling

    Using the transmission matrix and genetic algorithm,the relation between grating spectral parameters and strain distribution is established,and the chirp compensation is performed

    The test error was reduced from 20% to 5%

    27
    2021FBGNonuniformity test of residual stress in plates

    The distribution of residual stress was measured by FBG array arranged in ring

    It provides a new method for the accurate measurement of residual stress in complex heterogeneous materials by drilling method

    32
    Table 2. Research progress of residual stress measurement of FBG based on drilling method
    YearFiber optic sensing typeType of materialResearch contentPropose solution and contributionReference
    1972FBGComposite plateThe change of residual stress during solidification of composite plates was measuredFBG is embedded in composite material for the first time34
    1996FBGComposite plateThe change of residual stress during solidification of composite plates was measuredFBG is embedded in composite material for the first time in our country35
    2009FBGFiber reinforced polymerTransfer coefficient between FBG and resin substrateThe mechanical transfer model of FBG embedded in composites is established36
    2010FBGFiber reinforced polymerFBG chirp problemThe FBG was prepackaged with stainless steel casing and the strain transfer model under this condition was established37
    2019FBG

    FDM

    Additive manufacturing materials

    Residual stress testing of continuous fiber reinforced thermoplastic composites made by FDM technologyFor the first time,FBG was embedded into the composite material by FDM technique and in-situ residual stress monitoring was carried out41
    2022FBG

    FDM

    Additive manufacturing materials

    Measuring of residual prestress of glass fiber reinforced composite made by FDM technologyFor the first time,the FBG array was embedded into the composite material by FDM technique and the residual stress was monitored in situ42
    2019FBGcomposites foamMeasuring of residual stress under mechanical and thermal load of composites foamFor the first time,FBG was embedded in a foamed composite material and its residual stress was measured under thermodynamic load44
    2019OFDRFiber reinforced polymerResidual stress of thermosetting fiber reinforced laminates was measured by OFDRThe curing kinetics of thermosetting fiber reinforced laminates was measured by OFDR45
    2022OFDREpoxy resin and optical fiber composite materialThe residual stress of fiber optic shape sensor was measured by OFDRThe residual stress of fiber optic shape sensor was measured by OFDR46
    Table 3. Research progress of residual stress testing technology based on embedded FBG
    Ye Tian, Chao Duan, Tao Tan, Jiangzhong Zhang. Research Progress in Residual Stress Measurement Techniques Based on Fiber Bragg Grating[J]. Laser & Optoelectronics Progress, 2023, 60(11): 1106008
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