• High Power Laser and Particle Beams
  • Vol. 36, Issue 9, 091001 (2024)
Zhikai Mi1, Fengming Nie1,*, Siling Huang1, and Feng Xue2
Author Affiliations
  • 1Ningbo Branch of Chinese Academy of Ordnance Science, Ningbo 315103, China
  • 2School of Mechanical Engineering, Nanjing University of Science and Technology, Nanjing 210094, China
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    DOI: 10.11884/HPLPB202436.240068 Cite this Article
    Zhikai Mi, Fengming Nie, Siling Huang, Feng Xue. Predictive modeling of the surface pattern of double-sided polishing process of optical components[J]. High Power Laser and Particle Beams, 2024, 36(9): 091001 Copy Citation Text show less
    Sketch of double-sided polishing structure
    Fig. 1. Sketch of double-sided polishing structure
    Sketch of the relationship between the motion of the down-throwing disc and the element
    Fig. 2. Sketch of the relationship between the motion of the down-throwing disc and the element
    Sketch of the relationship between the movement of the up-throwing disc and the element
    Fig. 3. Sketch of the relationship between the movement of the up-throwing disc and the element
    Schematic diagram of the position of the upper disk swinging back and forth versus time
    Fig. 4. Schematic diagram of the position of the upper disk swinging back and forth versus time
    Stress distribution on the lower surface of the upper polishing disk element of 300 mm diameter
    Fig. 5. Stress distribution on the lower surface of the upper polishing disk element of 300 mm diameter
    Stress distribution on the lower surface of the component
    Fig. 6. Stress distribution on the lower surface of the component
    Distribution of pressure on the surface of the element at different moments
    Fig. 7. Distribution of pressure on the surface of the element at different moments
    Preston coefficient K calculation
    Fig. 8. Preston coefficient K calculation
    Comparison between the predicted and the experimentally processed surface patterns
    Fig. 9. Comparison between the predicted and the experimentally processed surface patterns
    Distribution of prediction and machined surface pattern errors
    Fig. 10. Distribution of prediction and machined surface pattern errors
    p00p10p01p20p11p02p30p21
    0.15280.0028130.0028132.042×10−55.041×10−52.044×10−5−6.455×10−8−1.173×10−7
    p12p03p40p31p22p13p04
    −1.172×10−7−6.47×10−87.503×10−113.041×10−142.727×10−10−1.021×10−137.528×10−11
    Table 1. Coefficients of pressure distribution equation
    experimental group numberelement, upper plate, lower plate/(r·mm−1)oscillation speed/ (mm·s−1)time/sswing distance/mmdistance from the center of the element to the center of the lower plate/mm
    110.1,10.9,105/62700101260
    212.1,12.9,105/61800
    312.1,12.9,101/3300
    410.1,10.9,101/3420
    Table 2. Polishing process parameters in the modified experiment
    experimental group numberelement, upper plate, lower plate/(r·mm−1)oscillation speed/ (mm·s−1)time/sswing distance/mmdistance from the center of the element to the center of the lower plate/mmexperimental PV values/μmpredicted PV values/μm
    1#12.1, 12.9, 105/62700800, 11602.1452.122
    2#12.1, 12.9, 102900100, 11601.1491.122
    3#10.1, 10.9, 81/3600100, 12600.5270.566
    4#10.1, 10.9, 101/31800100, 12600.9620.947
    5#10.1, 10.9, 102360010110, 11601.7201.746
    Table 3. Prediction-validated expermental process parameters and comparsion between experimental data predicted data
    Zhikai Mi, Fengming Nie, Siling Huang, Feng Xue. Predictive modeling of the surface pattern of double-sided polishing process of optical components[J]. High Power Laser and Particle Beams, 2024, 36(9): 091001
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