• Journal of Inorganic Materials
  • Vol. 39, Issue 8, 955 (2024)
Min TAN1,2, Xiaowu CHEN1,2,*, Jinshan YANG1,2, Xiangyu ZHANG1,2..., Yanmei KAN1,2, Haijun ZHOU1,2, Yudong XUE1,2 and Shaoming DONG1,2,*|Show fewer author(s)
Author Affiliations
  • 11. State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China
  • 22. Center of Materials Science and Optoelectronics Engineering, University of Chinese Academy of Sciences, Beijing 100049, China
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    DOI: 10.15541/jim20240035 Cite this Article
    Min TAN, Xiaowu CHEN, Jinshan YANG, Xiangyu ZHANG, Yanmei KAN, Haijun ZHOU, Yudong XUE, Shaoming DONG. Microstructure and Oxidation Behavior of ZrB2-SiC Ceramics Fabricated by Tape Casting and Reactive Melt Infiltration [J]. Journal of Inorganic Materials, 2024, 39(8): 955 Copy Citation Text show less

    Abstract

    ZrB2-based ceramics typically necessitate high temperature and pressure for sintering, whereas ZrB2-SiC ceramics can be fabricated at 1500 ℃ using the process of reactive melt infiltration with Si. In comparison to the conventional preparation method, reactive synthesis allows for the more facile production of ultra-high temperature ceramics with fine particle size and homogeneous composition. In this work, ZrSi2, B4C, and C were used as raw materials to prepare ZrB2-SiC via combination of tape casting and reactive melt infiltration herein referred to as ZBC ceramics. Control sample of ZrB2-SiC was also prepared using ZrB2 and SiC as raw materials through an identical process designated as ZS ceramics. Microscopic analysis of both ceramic groups revealed smaller and more uniformly distributed particles of the ZrB2 phase in ZBC ceramics compared to the larger particles in ZS ceramics. Both sets of ceramics underwent cyclic oxidation testing in the air at 1600 ℃ for a cumulative duration of 5 cycles, each cycle lasting 2 h. Analysis of the oxidation behavior showed that both ZBC ceramics and ZS ceramics developed a glassy SiO2-ZrO2 oxide layer on their surfaces during the oxidation. This layer severed as a barrier against oxygen. In ZBC ceramics, ZrO2 is finely distributed in SiO2, whereas in ZS ceramics, larger ZrO2 particles coexist with glassy SiO2. The surface oxide layer of ZBC ceramics maintains a dense structure because the well-dispersed ZrO2 increases the viscosity of glassy SiO2, preventing its crystallization during the cooling. Conversely, some SiO2 in the oxide layer of ZS ceramics may crystallize and form a eutectic with ZrO2, leading to the formation of ZrSiO4. This leads to cracking of the oxide layer due to differences in thermal expansion coefficients, weakening its barrier effect. An analysis of the oxidation resistance shows that ZBC ceramics exhibit less increase in oxide layer thickness and mass compared to ZS ceramics, suggesting superior oxidation resistance of ZBC ceramics.
    $ \Delta W=\frac{m_{1}-m_{0}}{S_{0}}$

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    $ \mathrm{Si}(\mathrm{l})+\mathrm{O}_{2}(\mathrm{~g})=\mathrm{SiO}_{2}(\mathrm{l})$

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    $ 2 \mathrm{SiC}(\mathrm{s})+3 \mathrm{O}_{2}(\mathrm{~g})=2 \mathrm{SiO}_{2}(\mathrm{l})+2 \mathrm{CO}(\mathrm{g})$

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    $ 2 \mathrm{ZrB}_{2}(\mathrm{~s})+5 \mathrm{O}_{2}(\mathrm{~g})=2 \mathrm{ZrO}_{2}(\mathrm{~s})+2 \mathrm{~B}_{2} \mathrm{O}_{3}(\mathrm{~g})$

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    $ \mathrm{SiO}_{2}(\mathrm{~s})+\mathrm{ZrO}_{2}(\mathrm{~s})=\mathrm{ZrSiO}_{4}(\mathrm{~s})$

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    Min TAN, Xiaowu CHEN, Jinshan YANG, Xiangyu ZHANG, Yanmei KAN, Haijun ZHOU, Yudong XUE, Shaoming DONG. Microstructure and Oxidation Behavior of ZrB2-SiC Ceramics Fabricated by Tape Casting and Reactive Melt Infiltration [J]. Journal of Inorganic Materials, 2024, 39(8): 955
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